Automatic Transport Bogie Rail Handling Car Material Carrier

• Product Name: Material Carrier
• Power Mode: Storage Battery
• Running Speed: 0-20m/Min
• Load Capacity: 10 Ton
• Control Mode: PLC Control
• Material: Q235B
• Model NO.: BXC
• Safety Device: Alarm Light, Buffer, Radar Detector, etc.
• Application: Steel Industry, Factory, Warehouse, Port
• Color: Customzied
• Feature: Easy Operated with Long Using Time
• Transport Package: The Whole Cart Will Be Packed by Tarp.
• Specification: Customized
• Trademark: PERFECT
• Origin: Xinxiang
• HS Code: 84289090
• Production Capacity: 50 Sets/Month

Product Description

Automatic Transport Bogie Rail Handling Car Material Carrier

 

Application of Material Carrier

The Heavy Duty Material Carrier is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction(bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry (electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).


 

Working Priciple of Material Carrier
The Heavy Duty Material Carrier gets the power from the battery which is installed inside the car. The current is supplied to pulling motor through electric control system, which makes the car start, stop, move forward, move backward, turn around, change speed, etc. The start-up DC motors installed in the car is smooth with high torque and low voltage, so the impact force to reducer is much weaker.

 

The Battery of Material Carrier
1. The battery capacity is depend on the cart load capacity. It can run 4 hours when full-load for no sport working. The cart will load and unload, and will stop times, so the working time is much longer than 4 hours.
2. The battery need 6-8 hours for charging. When it is left 30% power, it will need 4 hours to charge full.
3. The battery is very easy for the replacement. It can be taken out by a forklift or a trolley. The replacement will just need about 5 minutes.
4. The service lift of the battery is 3-4 years, you can charge 1200-1500 times  with normal use.



Parameter of Material Carrier

Model		BXC-2t	BXC-20t	BXC-50t	BXC-100t	BXC-150t
Rated Load(t)		2	20	50	100	150
Table Size (mm)	Length(L)	2000	4000	5500	6500	10000
	Width(W)	1500	2200	2500	2800	3000
	Height(H)	450	550	650	900	1200
Wheel Base(mm)		1200	2800	4200	4900	7000
Rail Inner Gauge(mm)		1200	1435	1435	200	2000
Wheel Diameter (mm)		270	350	500	600	600
Running Speed (m/min)		0-25	0-20	0-20	0-20	0-18
Motor Power(kw)		1	2.2	5	10	15
Battery Capacity		180	180	330	440	600
Battery Voltage		24	48	48	72	72
Running Time When Full Load		4.32	4	3.3	3.2	2.9
Running Distance for One Charge(km)		6.5	4.8	4	3.8	3.2
Recommended Rail Model		P15	P24	P43	QU100	QU100

Production Process of Material Carrier
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.



Packaging and Shipping of Material Carrier
*For length is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
*If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.



Factory and Customer