Pipe Processing Line Using Motorized Track Trolley
Solid design, thickened of welded steel plate, and anti shape-shifting bearings installed in plant for carrying aluminum coils and steel pipes, one place to another place, with our rich industrial experience; We have been able to catch up with a wide range of coil transfer truck. They occupy sufficient ground clearance. Customizable features like rotating light, table size, warning alarm, storage battery, low voltage rail, cable reliving drum (Spring Drum/Magnetic Coupling Drum) can be supplied as per the customer's needs and applications.
1. Product Overview---Motorized Track Trolley
2. Product Details---Motorized Track Trolley
The frame made of oversize steel plate and assembled through tight welding to the electrical arc. The full structure is calculated to resist to deformation and twist stress with hypothesis of right heavy loading for the table size and distribution.Some facilities can be applied on the loading platform to avoid containers or coils and many others movement during the translation phases on request.
3.Processing Technic---Motorized Track Trolley
It is conceivable to arrange these battery powered transfer truck with remote control at automatic translation at inertial control. The self-acting trucks increasingly being used in a wide range of manufacturing departments.It is possible to conceive and produce explosion proof battery powered transfer trucks for hazardous areas zones, IECEX and ATEX (like oil and gas industry, off-shore platforms, painting rooms, coal-mining industry mines), for petroleum, gas and mining industries.
4. Technical Parameters
5. Advantages---Motorized Track Trolley
|Table Size (mm)||Length(L)||2000||4000||5500||6500||10000|
|Rail Inner Gauge(mm)||1200||1435||1435||200||2000|
|Wheel Diameter (mm)||270||350||500||600||600|
|Running Speed (m/min)||0-25||0-20||0-20||0-20||0-18|
|Running Time When Full Load||4.32||4||3.3||3.2||2.9|
|Running Distance for One Charge(km)||6.5||4.8||4||3.8||3.2|
|Recommended Rail Model||P15||P24||P43||QU100||QU100|
---- Low noise It causes low noise level.6. Factory and Transportation
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
Will A Transfer Cart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking)
What Types of Transfer Carts Are There?
There are three types of transfer carts, each designed for different applications. They are:
Towed Type Carts - For loads up to 150 ton. Carts have casters or crane wheels and are manually moved on smooth to semi-smooth floors or are towed behind lift trucks or behind powered carts mounted on rail. They are an economical alternative to purchasing a second powered cart. Winches can also be used to pull carts of this type for on-rail applications. Carts can be sized according to requirements of work areas with space constraints.
On-Rail Type Carts - For loads up to 500 ton. Carts are mounted on steel rail for shuttling along a fixed path. They can be AC powered or DC battery powered. Typically used for moving materials such as steel or tanks of liquids from one location to another. Larger cart capacities and sizes are available for specific applications. Custom deck frames can be designed for specific assemblies to carry an entire shift of production and even serve as a stable moveable machine base.
Steerable Type Carts - For loads up to 120 ton. Carts have two fixed and two swivel casters and are DC battery powered (optional AC powered). Carts are designed to travel on smooth to semi-smooth level floors. Customization is available for specific applications.
What Surfaces Do Transfer Carts Travel On?
The On-rail Transfer Cart is designed with flanged wheels and travels on rail. Most applications are on level surfaces; however, it is possible for carts to travel on inclines not greater than 4°.
With steerable carts flat tread steel wheels (hardened tread surface) come standard and are fine for most concrete smooth to semi smooth floors. For non-marking epoxy floor systems, optional urethane wheels can be ordered (up to 20 ton capacity). Carts are not designed for uneven surfaces such as gravel, rough terrain, or badly cracked concrete floors.
How fast can carts travel?
Typically, carts come with drive motor speed of 50 mpm (with brake). Optional consideration can be given to ordering VFD (electric car only) for soft start/stop movement. Faster travel speeds can be ordered.
How are carts powered?
Powered AC carts have power cable connected directly to an electrical panel, typically for carts that travel along a fixed path. Cable reels can be installed for cable management.
Powered DC carts have on-board batteries that have an average running time of 16 hours. DC battery charging units can be installed on-board for convenience. Extended battery life can be accomplished by having four batteries rather than two.