Bay to bay cement motorized transportation shunter trolley
Introduction
BWP series battery powered trackless carts get its power from the battery mounted on the bottom of the cart. The direct current pass the electronic control box and thus to make the car start, stop, move forward and move backward. Combined with PLC system, full automatic operation is available. It's widely used, life long, safe and flexible.
Production Process of Light Steel Rail Track Trolly
CNC Cutting
The steel plate is transported from warehouse to CNC cutting workshop for cutting.
Preliminary Assembling
Workers put the cut steel plate together according to the design drawing.
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling.
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress.
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish.
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will be tested without load and then with load. After the inspection, the cart will be transported to storage area.
Parameter
| Model |
BWP-5t |
BWP-20t |
BWP-30t |
BWP-40t |
BWP-50t |
| Rated Load(t) |
5 |
20 |
30 |
40 |
50 |
| Impacted rated load(t) |
7.5 |
30 |
45 |
60 |
75 |
| Structure of Frame |
Steel plates welded beam |
| thickness of the steel plate |
8 |
14 |
14 |
16 |
16 |
| Cart weight(t) |
4.3 |
7.9 |
8.8 |
10 |
10.5 |
| Max. wheel load (t) |
2.8 |
5.6 |
7.7 |
10 |
12 |
| Ground requirement |
Cement floor or Steel plate ground |
| Ground Clearance(mm) |
50 |
50 |
50 |
50 |
50 |
| Table size (mm) |
3000*2000 |
4500*2200 |
5000*2200 |
5500*2300 |
6000*2300 |
| Height of the whole cart (mm) |
450 |
600 |
650 |
700 |
700 |
| Wheel base (mm) |
1500 |
1700 |
1700 |
1800 |
1800 |
| Axles distance (mm) |
2500 |
3900 |
4300 |
4800 |
5200 |
| Turning radius (mm) |
2501 |
3901 |
4301 |
4801 |
5201 |
| Turning type |
Turning while driving with no stop |
| Control method for turning |
Control button |
| Turning structure |
Mechanical |
| Motor power (KW) |
3.5 |
7 |
10 |
12 |
15 |
| Wheel diameter (mm) |
300 (4) |
400 (4) |
450 (4) |
500 (4) |
600 (5) |
| Wheel material |
ZG55+hydropurture |
| Running speed (m/min) |
0-15 |
0-12 |
| Brake principle |
Electric magnetic brake |
| Ground balance |
mechanical automatic adjustment |
| Operation method |
With wire or no wire |
| Battery model |
D-250 24pieces |
D-440 24pieces |
D-250 36pieces |
D-330 36pieces |
D-440 36pieces |
| Battery maintenance |
Free of maintenance |
| Charger's installation |
Installed on cart |
Split-type |
| Cart color |
Yellow and warning sign |
| Charger's function |
Automatic stop for obstacles |
| Radar control |
3-0.3 m, Automatic stop for obstacles |
| Warning equipment |
Sound and light |
| Other functions |
Turning light, night light and power display |
4.Product Details---Rail Trolley
The current is supplied to pulling motor through electric control system, which makes the Rail Trolley start, stop, move forward, move backward, turn around or change speed, etc. The Rail Trolley is standard equipped the cart frame, wheels, motor, reducer, battery, charger and hand pendant. And the Trolley is also equipped with such safety device: buffer, alarm light, lifting hole, emergency stop button and radar detector.
Shipping & Packing
The body of the cart is packed with tarp, the small parts will be packed with wooden cases. According the table size and quantity, the cart would be carefully fixed and transported by FCL, LCL, Bulk Transportation, Open Top Container, Flat Rack Container and so on.
Sales Service
We have full confidence and high responsibilities in our products. With quick quality information feedback system and technology service team, we can provide with high quality service for you. Our guarantee period is 12 months, after making sure the product is working well. During this period, we can repair, change the machine for you freely. After this period, we only charge cost price for you. We can also help you to fit, adjust the equipment till they work normally. We are striving for high quality for you all the way!
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