Lithium Battery Powered Industry Track Custom Transfer Cart
1. Product Overview---Custom Transfer Cart
The high sensitivity circular rail transfer cart with elegant appearance is powered by lithium battery. The lithium battery is installed inside the transfer cart and then the current is supplied to puling motor through electric control system, which makes the car start, stop, move forward, move backward, turn around, change speed etc.
This kind of lithium powered industry track carriage circular transfer cart is capable of running between two perpendicular tracks and the car is also could run on L-form track or s-form track or curved track and loop-rail. It has the advantages of small turning radius, stable and flexible turn. Our most advantage is that we optimize the complicated steering mechanism and control mechanism. It is our characterized product. It reduces the production cost and maintenance simply.
2. Product Application---Custom Transfer Cart
Our lithium powered industry track carriage circular rail transfer cart can be customized as your special needs. It has been widely used in manufacture, logistics, experiment, factory and plants, hotel, wharf etc for material, equipments and luggage transfer. Sometimes, the transfer cart can be applied in equipment maintenance or experimental project no matter in university or other places.
It must to say, the lithium powered industry track carriage circular transfer cart is so utility and versatile. If you have some handling needs or you want have a moveable base or platform, just tell us with no hesitation, we will make it true!
3. Technical Parameters---Custom Transfer Cart
| Model |
BXC-2t |
BXC-20t |
BXC-50t |
BXC-100t |
BXC-150t |
| Rated Load(t) |
2 |
20 |
50 |
100 |
150 |
| Table Size (mm) |
Length(L) |
2000 |
4000 |
5500 |
6500 |
10000 |
| Width(W) |
1500 |
2200 |
2500 |
2800 |
3000 |
| Height(H) |
450 |
550 |
650 |
900 |
1200 |
| Wheel Base(mm) |
1200 |
2800 |
4200 |
4900 |
7000 |
| Rail Inner Gauge(mm) |
1200 |
1435 |
1435 |
200 |
2000 |
| Wheel Diameter (mm) |
270 |
350 |
500 |
600 |
600 |
| Running Speed (m/min) |
0-25 |
0-20 |
0-20 |
0-20 |
0-18 |
| Motor Power(kw) |
1 |
2.2 |
5 |
10 |
15 |
| Battery Capacity |
180 |
180 |
330 |
440 |
600 |
| Battery Voltage |
24 |
48 |
48 |
72 |
72 |
| Running Time When Full Load |
4.32 |
4 |
3.3 |
3.2 |
2.9 |
| Running Distance for One Charge(km) |
6.5 |
4.8 |
4 |
3.8 |
3.2 |
| Recommended Rail Model |
P15 |
P24 |
P43 |
QU100 |
QU100 |
4. Processing Tech---Custom Transfer Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
5. Advantages---Custom Transfer Cart
---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
6. Factory and Transportation
7. Q&A
Will A Transfer Cart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking)
What Types of Transfer Carts Are There?
There are three types of transfer carts, each designed for different applications. They are:
Towed Type Carts - For loads up to 150 ton. Carts have casters or crane wheels and are manually moved on smooth to semi-smooth floors or are towed behind lift trucks or behind powered carts mounted on rail. They are an economical alternative to purchasing a second powered cart. Winches can also be used to pull carts of this type for on-rail applications. Carts can be sized according to requirements of work areas with space constraints.
On-Rail Type Carts - For loads up to 500 ton. Carts are mounted on steel rail for shuttling along a fixed path. They can be AC powered or DC battery powered. Typically used for moving materials such as steel or tanks of liquids from one location to another. Larger cart capacities and sizes are available for specific applications. Custom deck frames can be designed for specific assemblies to carry an entire shift of production and even serve as a stable moveable machine base.
Steerable Type Carts - For loads up to 120 ton. Carts have two fixed and two swivel casters and are DC battery powered (optional AC powered). Carts are designed to travel on smooth to semi-smooth level floors. Customization is available for specific applications.
What Surfaces Do Transfer Carts Travel On?
The On-rail Transfer Cart is designed with flanged wheels and travels on rail. Most applications are on level surfaces; however, it is possible for carts to travel on inclines not greater than 4°.
With steerable carts flat tread steel wheels (hardened tread surface) come standard and are fine for most concrete smooth to semi smooth floors. For non-marking epoxy floor systems, optional urethane wheels can be ordered (up to 20 ton capacity). Carts are not designed for uneven surfaces such as gravel, rough terrain, or badly cracked concrete floors.
How fast can carts travel?
Typically, carts come with drive motor speed of 50 mpm (with brake). Optional consideration can be given to ordering VFD (electric car only) for soft start/stop movement. Faster travel speeds can be ordered.
How are carts powered?
Powered AC carts have power cable connected directly to an electrical panel, typically for carts that travel along a fixed path. Cable reels can be installed for cable management.
Powered DC carts have on-board batteries that have an average running time of 16 hours. DC battery charging units can be installed on-board for convenience. Extended battery life can be accomplished by having four batteries rather than two.
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