Electric Warehouse Material Transportation Transfer Cart

• Color: Customzied
• Product Name: Electric Material Transfer Cart
• Usage: Heavy Duty Material Transportation
• Application: Steel Industry, Factory, Warehouse, Port
• Brand: Perfect
• Load Capacity: 1-300 Ton
• Model NO.: electric material transfer cart
• Special Function: Anti-Explosion, Heat-Resistant
• Control Mode: Pendant/Remote/PLC Control
• Power Mode: Battery, Cable, Conductive Rails
• Material: Steel
• Transport Package: The Whole Cart Will Be Packed by Tarp.
• Specification: 3600*2000*500 / Customized
• Trademark: PERFECT
• Origin: Xinxiang
• HS Code: 84289090
• Production Capacity: 60 Sets/Month

Product Description

Electric Warehouse Material Transportation Transfer Cart 

1. Product Overview
 

The power source 380v-690v alternating-current supplied to the traction motor by cable, which is controlled by control system to make the car start, stop, move forward, move backward, etc. The operation voltage is 36V which is safe voltage. Cable is collected and released by coiling device mounted underneath the car. The car can realize full automatic operation by PLC system.
1. This transfer car can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
2. With simple structure and low cost make it popular for workshop transportation.
3. Without using time limitation and has no strict demand for rail erection.
4. Load up to 300t and high using frequency.
5. It is suitable for the running distance beyond 20m and less than 400m.
The power source 380v-690v alternating-current supplied to the traction motor by cable, which is controlled by control system to make the car start, stop, move forward, move backward, etc. The operation voltage is 36V which is safe voltage. Cable is collected and released by coiling device mounted underneath the car. The car can realize full automatic operation by PLC system.
1. This transfer car can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
2. With simple structure and low cost make it popular for workshop transportation.
3. Without using time limitation and has no strict demand for rail erection.
4. Load up to 300t and high using frequency.
5. It is suitable for the running distance beyond 20m and less than 400m.


2. Product Details of the electric material transfer cart

The frame made of oversize steel plate and assembled through tight welding to the electrical arc. The full structure is calculated to resist to deformation and twist stress with hypothesis of right heavy loading for the table size and distribution. Some facilities can be applied on the loading platform to avoid containers or coils and many others movement during the translation phases on request.

3.Processing Technich of the electric material transfer cart


It is conceivable to arrange these battery powered transfer truck with remote control at automatic translation at inertial control. The self-acting trucks increasingly being used in a wide range of manufacturing departments.It is possible to conceive and produce explosion proof battery powered transfer trucks for hazardous areas zones, IECEX and ATEX (like oil and gas industry, off-shore platforms, painting rooms, coal-mining industry mines), for petroleum, gas and mining industries.

4. Technical Parameters of the electric material transfer cart

 

BJT SERIES TRANSFER CART TECHNICAL PARAMETER TABLE
Model		KPJ-2t	KPJ-5t	KPJ-10t	KPJ-16t	KPJ-20t	KPJ-25t	KPJ-30t	KPJ-40t	KPJ-50t	KPJ-63t	KPJ-80t	KPJ-100t	KPJ-150t
Rated Load(t)		2	5	10	16	20	25	30	40	50	63	80	100	150
Table Size(mm)	Length( L)	2000	3500	3600	4000	4000	4500	4500	5000	5500	5600	6000	6500	10000
	Width( W)	1500	2000	2000	2000	2200	2200	2200	2500	2500	2500	2600	2800	3000
	Heigth( H)	500	550	550	600	600	650	650	700	700	800	900	1000	1200
Wheel Base(mm)		1200	2500	2600	2800	2800	3200	3200	3800	4200	4300	4700	4900	7000
Rail Inner Gauge(mm)		1200	1435	1435	1435	1435	1435	1435	1435	1435	1435	1800	2000	2000
Wheel Diameter(mm)		Ф270	Ф300	Ф300	Ф350	Ф350	Ф400	Ф400	Ф500	Ф500	Ф600	Ф600	Ф600	Ф600
Wheel Quantity		4	4	4	4	4	4	4	4	4	4	4	4	8
Ground Clearance(mm)		50	50	50	50	50	50	50	50	50	75	75	75	75
Running Speed(m/min)		25	25	25	20	20	20	20	20	20	20	20	20	18
Motor Power(Kw)		0.8	1.5	1.5	2.2	2.5	3	4	5.5	5.5	7.5	7.5	11	15
Running distance(m)		25	25	25	25	30	30	50	50	50	50	50	50	50
Max Wheel Load(KN)		14.4	25.8	42.6	64.5	77.7	94.5	110.4	142.8	174	221.4	278.4	343.8	265.2
Reference Weight(t)		2.5	3.5	4	5.2	5.6	6.2	6.5	7.3	7.8	10.5	12.3	14.1	26.2
Recommended Rail Model		P15	P18	P18	P24	P24	P38	P38	P43	P43	P50	P50	QU100	QU100
Notes:1.Load capacity,table size and rail gauge can be customized. 2.Options:a.Cable reel( Spring type, magnetic coupling type,motor- driven type);b. Automatic stop when detecting obstacle or person, limit switches(to limit travel);c.Operation way(hand held control pendant,remote radio control or operation platform with the cart; d.Electrical parts(imported or made in China); e. power supply position( middle or two ends);f.Variable speed device(VFD); g.Can be designed to meet special working environment such as high temperature.

5. Advantages of the electric material transfer cart

 

---- Low noise  It causes low noise level.
---- Maximum safety  Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation  These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process  Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight  The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.

6. Factory and Transportation of the electric material transfer cart






7. Q&A

Will A Transfer Cart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1.   Coils (V-Groove deck)
2.   Tanks (size/stability for uniformly distributed loads)
3.   Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4.   Sub-Assembly shuttle from one line to another line
5.   Maintenance cart for motors and pumps
6.   Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7.   Material shuttle for steel tubing (flat decking with guard rails)
8.   Elevating platform for assembly process (integrated screw-jack table)
9.   Sand casting (flat decking)
What Types of Transfer Carts Are There?
There are three types of transfer carts, each designed for different applications. They are:
Towed Type Carts - For loads up to 150 ton. Carts have casters or crane wheels and are manually moved on smooth to semi-smooth floors or are towed behind lift trucks or behind powered carts mounted on rail. They are an economical alternative to purchasing a second powered cart. Winches can also be used to pull carts of this type for on-rail applications. Carts can be sized according to requirements of work areas with space constraints.
On-Rail Type Carts - For loads up to 500 ton. Carts are mounted on steel rail for shuttling along a fixed path. They can be AC powered or DC battery powered. Typically used for moving materials such as steel or tanks of liquids from one location to another. Larger cart capacities and sizes are available for specific applications. Custom deck frames can be designed for specific assemblies to carry an entire shift of production and even serve as a stable moveable machine base.
Steerable Type Carts - For loads up to 120 ton. Carts have two fixed and two swivel casters and are DC battery powered (optional AC powered). Carts are designed to travel on smooth to semi-smooth level floors. Customization is available for specific applications.
What Surfaces Do Transfer Carts Travel On?
The On-rail Transfer Cart is designed with flanged wheels and travels on rail. Most applications are on level surfaces; however, it is possible for carts to travel on inclines not greater than 4°. 
With steerable carts flat tread steel wheels (hardened tread surface) come standard and are fine for most concrete smooth to semi smooth floors. For non-marking epoxy floor systems, optional urethane wheels can be ordered (up to 20 ton capacity). Carts are not designed for uneven surfaces such as gravel, rough terrain, or badly cracked concrete floors.
How fast can carts travel?
Typically, carts come with drive motor speed of 50 mpm (with brake). Optional consideration can be given to ordering VFD (electric car only) for soft start/stop movement. Faster travel speeds can be ordered.
How are carts powered?
Powered AC carts have power cable connected directly to an electrical panel, typically for carts that travel along a fixed path. Cable reels can be installed for cable management.
Powered DC carts have on-board batteries that have an average running time of 16 hours. DC battery charging units can be installed on-board for convenience. Extended battery life can be accomplished by having four batteries rather than two.